Business Details
12 Years
experience
Your Trusted Partner for 3D Printing Solutions
Founded in 2014 through the consolidation of three industry pioneers, Stratasys Direct has emerged as a leader in additive manufacturing with over three decades of combined expertise. Our U.S.-based operations leverage the largest industrial-grade 3D printing fleet in North America, delivering precision-engineered solutions from rapid prototyping to full-scale production. With ISO 9001 and AS9100 certifications, along with ITAR registration, we maintain rigorous quality standards across aerospace, automotive, medical, and consumer sectors. Our nationwide facilities in Eden Prairie, Belton, and Tucson employ advanced technologies like FDM, PolyJet, and SAF to produce complex geometries with unmatched dimensional stability. Backed by 200+ industrial printers and 50+ engineering-grade materials, our team of DFAM-certified experts provides tailored design optimization, quality assurance, and post-processing services.We maintain secure, badge-access facilities with federal background checks for all personnel, ensuring confidentiality for defense and medical projects. Our commitment to innovation is demonstrated through partnerships with industry leaders like PepsiCo and Sierra Space, delivering solutions that reduce production costs while accelerating time-to-market. With 24 million parts produced and 1.8 million engineering hours logged, we combine technical excellence with operational scalability. Our proprietary Material Wizard tool streamlines material selection, while our 6-point inspection system guarantees compliance with technical drawings. As pioneers in additive manufacturing, we continue to push boundaries in polymer science and sustainable production methods.
Services
3D Printing Services
Design Optimization
Finishing & Assembly
Material Selection
Quality Assurance
Details
- Year established: 2014
Highlights and features
- 30+ years of additive manufacturing expertise with 24M+ parts produced
- ISO 9001 and AS9100 certified quality management systems
- Nationwide service with 3 specialized U.S. manufacturing facilities
- 200+ industrial-grade printers across 7 technology platforms
- Dedicated DFAM engineering team for design optimization
Associations and certifications
- ISO 9001
- AS9100
- ITAR Registered
Services
3D Printing Services
Our industrial-grade 3D printing services produce functional prototypes and end-use parts using FDM, PolyJet, and SAF technologies. With 200+ printers and 50+ materials, we deliver complex geometries with tight tolerances for aerospace, medical, and automotive applications. Our nationwide facilities ensure rapid turnaround while maintaining ISO-certified quality standards.
Design Optimization
Our DFAM-certified engineers enhance part performance through topology optimization and lattice structures. We specialize in converting traditional designs to additive-ready models while maintaining structural integrity. Our team provides jigs, fixtures, and tooling feedback to streamline production workflows for complex manufacturing challenges.
Quality Assurance
We implement ISO 9001-certified quality systems with 6-point dimensional inspections and foreign object debris checks. Our AS9100-certified processes ensure compliance with aerospace standards, while medical-grade certifications guarantee precision for healthcare applications through advanced metrology equipment and statistical process control.
Finishing & Assembly
Our expert technicians provide surface finishing, painting, and assembly services to meet functional and aesthetic requirements. From vapor smoothing to custom texturing, we deliver production-ready parts with tight tolerances. Our cleanroom environments ensure contamination-free processing for critical medical and aerospace components.
Material Selection
Our proprietary Material Wizard tool helps select optimal polymers based on mechanical properties and environmental resistance. With 50+ engineering-grade materials including ULTEM and PEEK, we match material characteristics to application-specific needs while ensuring regulatory compliance for flammability, biocompatibility, and chemical resistance.
Questions
What industries does Stratasys Direct Direct serve?
We serve aerospace, automotive, medical, consumer products, and defense sectors with specialized additive manufacturing solutions.
What 3D printing technologies are available?
We offer FDM, PolyJet, SLA, SAF, P3 DLP, SLS, and MJF technologies across our nationwide production facilities.
Are your facilities ISO certified?
Yes, we maintain ISO 9001 and AS9100 certifications with ITAR registration for defense sector compliance.
How quickly can parts be produced?
With 200+ industrial printers and nationwide facilities, we typically deliver prototypes in 3-5 business days and production runs in 10-15 business days.
Do you offer design assistance?
Our DFAM-certified engineers provide design optimization services including topology optimization and lattice structure implementation for additive manufacturing.
What material options are available?
We offer 50+ engineering-grade materials including high-performance polymers like ULTEM, PEEK, and specialized medical-grade resins.
Videos
